Used 2021 HUDSON SHARP M2106W-20 | Bag Machines, Wicketer

2021 Hudson sharp M2106W-20 wicketer with WASP Stacking system
This machine is located in Bordentown New Jersey
This machine has 3,675 hours on it.
M2106WASP-20 for Mailer Bags
Features:
• M2106W-20 MECHANICAL CAPABILITIES
1. Bag width (Draw): 110mm (4.5") to 508mm (20")
2. Bag Depth (includes lip): 152mm (6") to 1016mm (40")
3. Maximum Depth with Rail Mounted Attachments: 915mm (36")
4. Maximum Mechanical Speed: 300 cpm
5. Seal strength will reduce at treatment levels of 38 dynes/cm and above
• LEFT HAND CONSTRUCTION
Standing at the operator touch screen, facing the machine, film travels to the left

• M8030DV DRIVEN UNWIND
1. Parent Roll with two (2) position capacity
- Maximum web width 2032mm (80")
- Max roll diameter 760mm (30")
- Low roll sensor
- Over/Under web capability
- Safety chucks for placement of core shafts
2. Center driven VFAC drive package with pneumatically loaded dancer trim
3. BST edge guide with (+/-) 2" travel
- Digital control processor
- Electromechanical actuator
- Ultrasonic edge sensor
4. V-board folding assembly
5. Motorized adjustment for side lay and lip size

(2) • UNWIND CORE SHAFT - 80" x 3" Carbon Fiber
1. Tidland pneumatic carbon fiber core shaft
2. 2032mm (80") long, 76mm (3") in diameter
3. Square shaft ends
4. Shaft weight: 40 lbs.
5. Maximum roll weight at 2032mm (80") wide: 3000 lbs.
6. Maximum roll weight at 1016mm (40") wide: 1450 lbs.

• ROTARY PERFORATOR ASSEMBLY mounted before V-folder
1. Pneumatic actuation
2. One common full-width hardened roller
3. Total three (3) rotary perforator wheels
- Two (2) wheels with perf size 1/16" CUT; 1/8" NO CUT
- One (1) wheel with perf size 5/32" CUT; 1/32" NO CUT

• RELEASE LINER UNWIND & PLACEMENT APPARATUS - 2 strips
1. Two strip unwinds - VFAC center driven
2. Unwind speed determined by position of compensator
3. Expandable core shaft for 76mm (3") cores
4. Max roll width of 50mm (2") wide, 600mm (24") in diameter
5. End of reel and film break detection
6. Manual position adjustment of the tape to the main film
7. For the application of two (2) release liners strips to the main web

• HOT MELT SYSTEM, 2 LINE
1. Adhesive melting unit
2. Two (2) glue guns to create (2) lines of glue (max width of 15mm (0.6") each)
Flat glue heads with a fixed distance in-between 3. Hot melt hose
4. Gun lift off system at machine stop
5. Automatic pressure regulation to ensure synchronization of hot melt flow to the linear film speed
6. Customer to specify glue width and distance between glue lines
7. Skip-gluing capability
8. Mounted on casters
9. Separate power drop for glue applicator required
10. 7-day scheduler

• M2106 BAG MACHINE
1. Metric fasteners
2. VFAC infeed web drive with constant velocity infeed feature
3. Low mass, single roll dancer with four (4) roll accumulator
4. Stop buttons on both sides infeed frame - normal stop and E-stop
5. Attachment rails
6. Servo-operated draw rolls
7. Draw roll jam detector
8. PLC controlled servo drives and machine timing functions (Allen-Bradley)
9. Manual central lubrication
10. Static bars above and below the web before draw rolls
11. Side weld seal head with heat shields and adjustable bar standoffs
12. Cooling water for heat shield provided by customer
13. Seal bar temperature controlled through touch screen
14. Servo-operated seal head assembly
15. Automatic seal lift
16. Momentary seal head down switch included
17. Printed film registration control
18. Touch screen operator’s panel on rotating pedestal
Touch screen capable of storing at least 250 recipes
19. Digital tachometer with 51mm (2”) high numbers on pedestal located near end of conveyor
20. Remote connection to the machine through Ethernet via internet.
Customer to provide Ethernet cable with internet connection to machine
• M2106 REAR SERVO DRAW ROLL ASSEMBLY (ANTI-BOUNCE)
1. Fixed mount positioned over infeed 2. Servo controlled
3. Adjustable ratio to master draw roll
4. Provides full control of web tension in attachment section
• THREE-ROD WEB SUPPORT
• WICKET PUNCH SIZE: 16mm (5/8”)
• THUMB NOTCH PUNCH - Mailer bags
1. Mounted on wicket carriage
2. 13mm (1/2") C-shaped steel punch mounted on wicket carriage
3. No separate regulator
4. Capable of CD and MD adjustment outside light curtain
• LIGHT CURTAIN SAFETY GUARDING with bypass switch
• SEAL BAR - Dual Radius 1mm (0.039") / 0.20mm (0.008")
• SEAL ROLL DUROMETER - 42-47
• LOCATION OF BLOWDOWN AIR REGULATORS and seal bar pivot handle will be inboard
(on the packer side)
• WICKET STACKER & ACCESSORIES FOR WASP-20
1. Three (3) blowdown tubes with nozzles
2. Air strippers at draw rolls
3. Servo drive for wicket arms and rope belts
4. Tool-less rope belt mounting section. Two (2) width sizes to be supplied
5. Vacuum pickup assembly with pressure blow-off
6. Three (3) sets of vacuum hubs with tool-less adjustment
7. Eight (8) wicket arms per hub
8. Vacuum arms on lip-side are double slotted
9. Three (3) shockless static eliminator bars located at bag stacking station. 10. One (1) pair wicket punches. Pneumatically actuated. Vacuum scrap
removal not included. Slugs are blown from punches and deposited into a plastic bag
11. Rack-mounted carriages for wicket punches and registration eye 12. Automatic web sensor for punch and stacker positioning.
13. Nicker assembly. Nicker blades in-line with wicket punches
14. Pneumatic lip support kit
15. Vacuum with exhaust muffler
16. Seal saver unit
17. Setup mode key switch
18. Smoke hood assembly
• Estimated 1200-1800 CFM exhaust volume requirement.
• Exhaust blower and ducting not included.

WASP-20 AUTOMATIC WICKET STACK PROCESSOR

Hudson Sharp video demonstration of WASP system:
https://bwconverting.showpad.com/share/Gn3NyLUgKMGbla6L79qL9

1. Rotary stacking mechanism
2. Robotic stack transfer system to lift bags and place on wicket wires 3. Accumulation conveyor with eight (8) stack positions.
4. Bag stacks can be packed off from both sides of conveyor.
5. Maximum bag width (draw) is 508mm (20”).
6. Wicket wire range:
76mm (3”) – 457mm (18”)
Wicket wire width must be in even 25mm (1") increments
Can accommodate 102mm (4") or 127mm (5") leg length
Ball-end wicket wires are required
7. WASP unit is remotely controlled by main PLC. All displays for the WASP will be shown in the touch screen.
8. Separate control box mounted to the WASP for control of WASP
9. Stacking pins for spools available upon request
A spool print and samples are required for a formal quote
• MACHINE RAIL LENGTH OF 3200mm (126")
Useable rail length of 2438mm (96")

• SEAL BAR CLEANER
1. A system allowing automatic regular cleaning (every so many bags to be preset by the operator) of the seal tip. A piece of metal slides over the seal tip, thus removing the DRY particles 2. Especially useful for white pigmented film
3. Note: the unit will not remove molten deposits
4. Complete with suction device to remove particles
5. Vacuum particle filter is provided

• HUDSON-SHARP PIN BLOCKER
1. 3-pin, pin blocker to be installed on 2nd plate (standard) of conveyor
• VACUUM SLUG REMOVAL SYSTEM for punches
• PAINT: Machine will be painted Traffic White, RAL 9016
• MACHINE VOLTAGE: 480V / 60HZ / 3PH
A power isolation transformer is supplied by Hudson-Sharp with this machine. It must be properly installed as a condition of the warranty for this equipment. Please consult the machine manual, installation drawings or Hudson-Sharp customer support for installation instructions.
• UL LISTED OR RECOGNIZED COMPONENTS
Machine as a whole is not UL inspected and is not UL listed
If required, UL inspection is available at an additional cost Customer Specifications:

SPECIAL ITEMS FOR MAILER BAG WICKETER
1. Foam roller on last position of infeed
2. Gusseter not required
3. Scale on bed of machine for easy attachment positioning
4. Additional items with vacuum slug removal system * Slug box to be on non-packer side
* Manifold configuration same as previous machine
* 1.75" diameter smooth anti-static hosing
5. When using pin blocker, max. wicket wire width is 14"
6. Integrated Auto/Manual switch on non-packer side for control of light curtain
7. Electrical cabinets will be filtered and sealed
8. Glue system release liner tension control improvements from previous machine 9. Glue head offset mounting
10. Air strippers to be one-piece welded configuration
11. Label applicator to be provided by customer
Mounting for label applicator to be provided by Hudson-Sharp
12. Data acquisition package (touch screen)
* Displays Run Time, Jog Time, and Number of Impressions per shift
* Customer can define start / end time for each shift
* Counters to automatically be reset at the end of entered shift
* Stored data can be recalled on the screen up to 14 days
* Stored data to be available as a csv file

• DOCUMENTATION PACKAGE:
1. Operator instruction manual will be provided in the following formats:
a. One (1) printed hardcopy - Additional hardcopy manuals are available for an additional price
b. One (1) electronic copy (PDF format)
2. Electrical schematics, assembly drawings, and bill of materials will be in English and will be provided (PDF format) 3. Recommended Spare Parts List in electronic format
• ENGLISH LANGUAGE
1. International Safety labels with harmonized symbols and English text
2. Touch screen to be in English
3. Machine labels to be in English
4. Operator’s manual to be in English
• 1. COMPRESSED AIR to be oil and water free, and at a pressure of 6 bar (87 psi) to 8 bar (116 psi) during machine operation.
2. Machine is expected to work in ambient temperature up to 86°F (30°C). For ambient temperatures above 86°F (30°C), cooling of the electrical cabinets is required. (Unless otherwise specified, cabinet cooler is not included in present scope of supply.)
3. FACTORY FLOOR REQUIREMENTS: Flatness of the floor needs to be within
0.06 in/ft (0.5 cm/m) underneath the area from the pick-up up to the conveyor; the rest of the machine has a larger range of adjustment. The floor bearing capacity for the physical load of the machine requires a class one concrete floor. (Pnom = 300 lb/sq. ft (15kN/sq. m) and Fnom = 4500 lb (20kN) but to be able to install the machine with forklifts a class two is advisable (300 lb/sq. ft (15kN/sq.m) < Pnom < 1000 lb/sq. ft (50kN/sq. m) and 4500 lb (20kN) < Fnom < 22500 lb (100kN)). This allows use of forklifts from 2 Ton up to 9 Ton. (Pnom: uniformly distributed load nominal value, Fnom: point loads nominal value.)
• CUSTOMER PLANT VOLTAGE: 480 V / 60 HZ / 3 PH (Customer to confirm)
Actual operating voltages must remain within +/- 5% of specified nominal value.

buyer to dismantle and load